Hobby Electronics Basics toroidial transformer winding question

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Subject Author Date
toroidial transformer winding question cwaugs 05-24-06
Posted by on May 24, 2006, 3:18 pm
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I have several toroidial transformers that have two 115v windings and
two 25v windings on each. The way I understand electricity each 115v
winding would only go 1/2 way around the toroid then the 25v winding is
on top of that winding is this correct? or do both windings go all the
way around? that would be more of a 1:1 isolation transformer (if the
25v windings were gone) Am I thinking correctly? Thanks Res.


Posted by Rich Grise on May 24, 2006, 3:56 pm
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On Wed, 24 May 2006 12:18:31 -0700, cwaugs wrote:

> I have several toroidial transformers that have two 115v windings and
> two 25v windings on each. The way I understand electricity each 115v
> winding would only go 1/2 way around the toroid then the 25v winding is
> on top of that winding is this correct? or do both windings go all the
> way around? that would be more of a 1:1 isolation transformer (if the
> 25v windings were gone) Am I thinking correctly? Thanks Res.

They're isolated electrically, just because the wires are insulated. The
thing that would change with the different winding patterns would be
interwinding capacitance and possibly the mutual inductance, or the
magnetic coupling between the windings, which would only affect
effeciency.

Hope This Helps!
Rich



Posted by Bob Eld on May 24, 2006, 7:11 pm
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> I have several toroidial transformers that have two 115v windings and
> two 25v windings on each. The way I understand electricity each 115v
> winding would only go 1/2 way around the toroid then the 25v winding is
> on top of that winding is this correct? or do both windings go all the
> way around? that would be more of a 1:1 isolation transformer (if the
> 25v windings were gone) Am I thinking correctly? Thanks Res.

You are not thinking correctly. Any winding or windings can be primary(s) or
secondary(s). It does not matter where on the core they are wound except for
issues like capacitace and leakage inductance. All windings should cover as
much of the core as possible depending on the number of turns and the wire
thickness. Each 115 winding may go more or less than half way or they may go
more than one complete layer, again depending on the turns required. It is
possible that the two 115 windings are in three or four layers. It is not
knowable with the information provided. If you provide the physical size of
the transformer(s) the power level and frequency, typical windings can be
estimated, both number of turns and wire size. Of course there are other
factors complicating the issue such as allowable temp rise, maximum flux
density, allowable leakage flux, maximum inrush current, necessary
magnetizing current, efficiency, acoustic noise, allowable waveform
distortion, creepage distance and other factors that can complicate a real
design.
Bob



Posted by John Larkin on May 24, 2006, 10:45 pm
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On 24 May 2006 12:18:31 -0700, cwaugs@cs.com wrote:

>I have several toroidial transformers that have two 115v windings and
>two 25v windings on each. The way I understand electricity each 115v
>winding would only go 1/2 way around the toroid then the 25v winding is
>on top of that winding is this correct? or do both windings go all the
>way around? that would be more of a 1:1 isolation transformer (if the
>25v windings were gone) Am I thinking correctly? Thanks Res.

Usually one winding is wound, pretty much evenly all around the core,
making the donut fatter. A layer of insulating tape goes next, then
the next winding, also more-or-less evenly distributed around the
core. And so on.

Yes, the two 115v windings can be used to make an isolation
transformer.

John


Posted by Pooh Bear on May 25, 2006, 10:24 am
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John Larkin wrote:

> On 24 May 2006 12:18:31 -0700, cwaugs@cs.com wrote:
>
> >I have several toroidial transformers that have two 115v windings and
> >two 25v windings on each. The way I understand electricity each 115v
> >winding would only go 1/2 way around the toroid then the 25v winding is
> >on top of that winding is this correct? or do both windings go all the
> >way around? that would be more of a 1:1 isolation transformer (if the
> >25v windings were gone) Am I thinking correctly? Thanks Res.
>
> Usually one winding is wound, pretty much evenly all around the core,
> making the donut fatter. A layer of insulating tape goes next, then
> the next winding, also more-or-less evenly distributed around the
> core. And so on.
>
> Yes, the two 115v windings can be used to make an isolation
> transformer.

You can't legally use it that way for isolation since the insulation doesn't
meet safety regs.

Graham


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