LAN and Telecom Cabling Overfilled conduit!

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Subject Author Date
Overfilled conduit! TJ 03-28-07
|--> Re: Overfilled conduit! Robert Redelmei...03-28-07
Posted by TJ on March 28, 2007, 2:21 am
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Hi Guys,

I have been called in to run 33 CAT6 cables through a customer supplied 2"
PVC conduit. To top it off the run is a 2 story vertical drop. I know the
conduit will be grossly overfilled according to the fill charts. But I guess
my question is-- What is the ramification of an over filled conduit, and
what problems am I looking at regarding the long vertical drop?

I know the solution. More chases or less cables. But the client is going to
ask "why"?

The cables will carry a mix of voice and data. and maybe even a couple of
POE AP's. My guess is at least a third of the cables will go unused.

What should I do?

Thanks

TJ



Posted by Doug McIntyre on March 28, 2007, 1:48 pm
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>I have been called in to run 33 CAT6 cables through a customer supplied 2"
>PVC conduit. To top it off the run is a 2 story vertical drop. I know the
>conduit will be grossly overfilled according to the fill charts. But I guess
>my question is-- What is the ramification of an over filled conduit, and
>what problems am I looking at regarding the long vertical drop?

>I know the solution. More chases or less cables. But the client is going to
>ask "why"?

>The cables will carry a mix of voice and data. and maybe even a couple of
>POE AP's. My guess is at least a third of the cables will go unused.

>What should I do?

Get a disclaimer that any cable runs ruined by trying to overstuff the
conduit isn't your fault, and they'll have to pay again for more
copper after figuring out which ones survive the journey?





Posted by Phil Partridge on March 28, 2007, 1:57 pm
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writes
>Hi Guys,
>
>I have been called in to run 33 CAT6 cables through a customer supplied 2"
>PVC conduit. To top it off the run is a 2 story vertical drop. I know the
>conduit will be grossly overfilled according to the fill charts. But I guess
>my question is-- What is the ramification of an over filled conduit, and
>what problems am I looking at regarding the long vertical drop?
>
>I know the solution. More chases or less cables. But the client is going to
>ask "why"?
>
>The cables will carry a mix of voice and data. and maybe even a couple of
>POE AP's. My guess is at least a third of the cables will go unused.
>
>What should I do?
>
>Thanks
>
>TJ
>
>
Put another cabinet in at the 'remote' end..
Multicore between two patch panels for phones.
Couple of CAT6 for data, and a remote switch.. Maybe fibre if they will
run to it?

Oh, and see if you can break into the duct halfway to add some
mechanical strain relief.

HTH,
Philip Partridge

Posted by Robert Redelmeier on March 28, 2007, 5:30 pm
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> I have been called in to run 33 CAT6 cables through a customer
> supplied 2" PVC conduit. To top it off the run is a 2 story
> vertical drop. I know the conduit will be grossly overfilled
> according to the fill charts. But I guess my question is--

What does the fire marshall/inspector think?

> What is the ramification of an over filled conduit, and what
> problems am I looking at regarding the long vertical drop?

Horrible, and many. An overfilled conduit cannot be pulled
or later reused. You have to cut it up and throw it away.
One intractible problem is weight -- supporting the cable
dropping 25' without overtension or tight bend radius.

It might barely be possible to do this pull in one go iff the
conduit is straight (no elbows) from inlet box to outlet box.
You will need nice cable hangers at the inlet end.

-- Robert


Posted by Carl Navarro on March 28, 2007, 7:33 pm
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>Hi Guys,
>
>I have been called in to run 33 CAT6 cables through a customer supplied 2"
>PVC conduit. To top it off the run is a 2 story vertical drop. I know the
>conduit will be grossly overfilled according to the fill charts. But I guess
>my question is-- What is the ramification of an over filled conduit, and
>what problems am I looking at regarding the long vertical drop?

I read this twice. 2 stories? TWENTY FEET? WTP? The same can be
said about those 2 sticks of PVC, and elbow, and hangars. Don't
argue over $60 worth of material, just insist that he add a 3" backup
tube because it's not much more than the first tiny one he ran, and
because you can't maintain the data integrity in a packed tube.

Carl Navarro



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