LAN and Telecom Cabling Newbie question about punchdown blocks

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Subject Author Date
Newbie question about punchdown blocks The Chairman 05-28-05
Posted by The Chairman on May 28, 2005, 1:50 pm
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Hi all,

I am a newbie to the world of installation, and I really want to get a
good grasp on punchdown blocks. Is there a simple website or reference
that someone can point me to. After much googling I have come up empty,

If not, I have some basic questions that hopefully someone can answer:

How do punchdown blocks work? To clarify, are certain posts wired to
other posts?

And, if you were wiring phones, how would you get one line to multiple
jacks? It seems that you might have to put the incoming line to one pair
of posts, then link them somehow to other posts and then connect a pair
of wires to those posts to run them to a jack.However, in observation, I
don't think that I have ever seen multiple wires connected to one post.
What am I missing?

Also, if I there is a large block in my office building, some of it in
use, some not, can I use some posts for my office, or do I have to get
another block specifically for my own use? If I can use it, how do I
determine what posts are "safe" to use?

Anyway, that's the start of my questions. I just want to get a basic
understanding of how these things work.

Thank you SO much!

Ryan


Posted by Dr. Anton T. Squeegee on May 28, 2005, 10:19 am
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monster@earthlink.net says...

        <snippety>

> How do punchdown blocks work? To clarify, are certain posts wired to
> other posts?

        Your basic 66-block works, essentially, by insulation
displacement. When the wire is forced into the clip with the punch tool,
the edges of the clip bite through the insulation and grab on to the
wire. 110-series blocks do exactly the same thing, though their clips
are designed a little differently.

        FWIW: Punch blocks don't work well with fine-gauge (24 or higher)
stranded wire. The stranded stuff doesn't offer as much physical
resistance to the pressure of the clip, so it ends up compressing such
wire more than biting through its insulation. This leads to
intermittents or opens.

        Punch blocks work best with solid wire. Always have, always will.

        As to your second question, yes: The clips are parallel across
rows in different patterns. The larger 66B4-25 blocks have six clips per
row, all connected in parallel across said rows, and can handle 25 pairs
(50 wires) each.

        The 66M1-50's, aka 'split blocks,' have four clips per row. The
first clip on the left is in parallel across the row with its immediate
neighbor to the right, followed by an open split down the middle of the
block, and then the far-right clip is in parallel with its immediate
neighbor to the left.

        This split configuration allows such a block to accomodate up to
50 pairs (100 wires).

        There are other configurations of 66-blocks, most often found in
older 1A2 key telephone equipment, but the two I've mentioned are the
most common. If you're uncertain about what you're looking at, check the
part number of the block itself. It should be stamped into the side, or
perhaps on the front between the screw holes.

> And, if you were wiring phones, how would you get one line to multiple
> jacks? It seems that you might have to put the incoming line to one pair
> of posts, then link them somehow to other posts and then connect a pair
> of wires to those posts to run them to a jack.However, in observation, I
> don't think that I have ever seen multiple wires connected to one post.
> What am I missing?

        You're correct in your observation. Punching more than one wire
into any clip is a recipe for certain disaster.

        The way what you describe works is that each jack is, typically,
home-run to its own set of clips on a given block. You then have (on a
split block) one remaining set of clips to attach the line to. You would
simply loop the incoming pair in and out of the block, hitting all the
jack pairs you need to and leaving slack to manipulate the loops later
on.

        If you have to have more than one set of wires in a given clip,
you can get stack-ons that provide additional clips.

> Also, if I there is a large block in my office building, some of it in
> use, some not, can I use some posts for my office, or do I have to get
> another block specifically for my own use? If I can use it, how do I
> determine what posts are "safe" to use?

        It is best to install your own stuff. That way, whoever your phone
people are don't have to second-guess any modifications done to their
work.

> Anyway, that's the start of my questions. I just want to get a basic
> understanding of how these things work.

        Are you also aware that there is a standardized color code for
telephone and telecomm wiring? You'd be surprised how many people don't
know that.

        Happy tweaking.


--
Dr. Anton T. Squeegee, Director, Dutch Surrealist Plumbing Institute.
(Known to some as Bruce Lane, ARS KC7GR,
kyrrin (a/t) bluefeathertech[d=o=t]calm -- www.bluefeathertech.com
"If Salvador Dali had owned a computer, would it have been equipped
with surreal ports?"


Posted by The Chairman on May 29, 2005, 7:52 am
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> The way what you describe works is that each jack is, typically,
> home-run to its own set of clips on a given block. You then have (on a
> split block) one remaining set of clips to attach the line to. You
> would simply loop the incoming pair in and out of the block, hitting
> all the jack pairs you need to and leaving slack to manipulate the
> loops later on.

Thank you both for your replies. Now, let me see if I have this
straight:

Let's say that I want to wire 4 phone jacks to one phone line. I have
the 66 style block. I'm going to call the columns of clips, from left to
right, 1...2...3...4. I'll call the rows, from top down, A...B...C...D

Tell me if this is right: I would take the incoming TelCo phone line,
run it to these clips:

A1 A3
B1 B3
C1 C3
D1 D3

using a single wire. I would accomplish this by using the side of the
punch down tool that doesn't cut, and wind the wire around the "fanning
clips", in and out of the block.

Then, I would punch down the wires to the individual jacks to:

A2 A4
B2 B4
C2 C4
D2 D4


This would take up all of the top 4 rows of clips total. Is this
correct? Or, would it be phone line to A1 B1 corresponds to jack in A2
B2, etc? OR, does A1 B1 correspond to A4 B4?

Now, what if I wanted to add a new home run jack to a line that has
already been cut and punched-down to the block, and therefore is only
accessible on one row of clips?

Thanks!

Ryan


Posted by Dr. Anton T. Squeegee on May 29, 2005, 12:04 pm
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monster@earthlink.net says...

        <snippety>

> Thank you both for your replies. Now, let me see if I have this
> straight:
>
> Let's say that I want to wire 4 phone jacks to one phone line. I have
> the 66 style block. I'm going to call the columns of clips, from left to
> right, 1...2...3...4. I'll call the rows, from top down, A...B...C...D

        <snippety-two>

        WHICH 66-style block? The patterns on the 66B4-25 and 66M1-50 are
different.

        Based on your stated pattern, and a description of what you're
trying to do, you can use either block. For a 66B4-25, you can run the
incoming line pair as follows.

        TIP side to: A1, C1, E1, G1.
        RING side to: B1, D1, F1, H1.

        You could then place the pairs from the jacks as follows:

        TIP side (from each jack): A2, C2, E2, G2.
        RING side (from each jack): B2, D2, F2, H2.

        You could actually use this same pattern on the left split side of
a 66M1-50 as well, but reversed for the same of neatness. By
'reversed,' I mean punch down the home-run cables from each jack first,
THEN run in your looped feed from the telco side.
        
> Now, what if I wanted to add a new home run jack to a line that has
> already been cut and punched-down to the block, and therefore is only
> accessible on one row of clips?

        If that jack is not currently used, it should have one clip per
terminal (tip and ring) that is unused. You should not have any problems
making it live.

        This is, unfortunately, one of the hardest things to demonstrate
to someone over the 'net. Tell you what, though... If you want, I can
take some photos of my key system installation (it uses both types of
blocks) and E-mail them to you. That way, you'd at least see how the
wiring's done.

        Let me know.

        Happy punching.


--
Dr. Anton T. Squeegee, Director, Dutch Surrealist Plumbing Institute.
(Known to some as Bruce Lane, ARS KC7GR,
kyrrin (a/t) bluefeathertech[d=o=t]calm -- www.bluefeathertech.com
"If Salvador Dali had owned a computer, would it have been equipped
with surreal ports?"


Posted by The Chairman on May 29, 2005, 10:54 pm
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> Tell you what, though... If you want, I can
> take some photos of my key system installation (it uses both types of
> blocks) and E-mail them to you. That way, you'd at least see how the
> wiring's done.
>

That would be fantastic! My e-mail is monster@earthlink.net. Thanks!



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